The use of automation technologies is becoming common practice across industries, enhancing efficiency and lowering operating expenses. However, with this advancement comes the crucial issue of safety.
Automated systems, if not properly designed and implemented, are a potential danger to workers and equipment, as well as the environment. These risks are managed by certified integrators who guarantee that automation systems are implemented, installed, and commissioned with safety in mind.
The Role of Certified Integrators in Automation Safety
Certified integrators come with a lot of experience, which means that any automation system they install meets all the necessary standards and codes. For example, an Allen Bradley integrator focuses on products from Allen Bradley and provides system integration services that are not only efficient but also safe, based on the safety standards set in the market. This kind of expertise is useful in ensuring that a business avoids certain pitfalls as it seeks to get the most out of its production systems.
Ensuring Compliance with Safety Standards
An essential duty of certified integrators is to guarantee that automation systems conform to national or international safety standards like ISO 13849 for the safety of machinery or IEC 61508 for functional safety.
For instance, a Rockwell Automation integrator understands Rockwell Automation products and how to incorporate them into a framework that is safe. They consult with clients to evaluate risk factors, determine hazards, and establish systems that contain safeguards to minimize risks optimally.
Safety by Design
Certified integrators are committed to the Safety by Design principles that help prevent accidents. This means that safety features are incorporated in the system right from the design stage and not as an add-on.
Key design elements include:
- Risk Assessment: Identifying the particular risks that come with the system in order to design the safety measures accordingly.
- Safe Layouts: Introducing measures which reduce contact with high-risk zones, such as using barriers and safety detectors.
- Integrated Safety Controls: Integrating PLCs that have safety modules as part of their design to respond quickly to any abnormalities.
Tailored Safety Solutions for Diverse Industries
Certified integrators work in sectors including manufacturing, food processing, pharmaceuticals, and logistics. This versatility enables them to develop safety solutions that meet the needs of each sector.
For example:
- In manufacturing, certified integrators install systems with safeguarding devices to protect the worker from hazardous moving equipment.
- In logistics, they apply automation solutions with collision avoidance systems for Automated Guided Vehicles (AGVs).
- In pharmaceuticals, they are involved in making sure that cleanroom automation complies with safety and regulatory requirements.
The Future of Safety in Automation
As automation technologies evolve, so too will their safety challenges. The rise of collaborative robots (cobots), artificial intelligence, and IoT-enabled systems introduces new dimensions to safety considerations. Certified integrators are at the forefront of these advancements, staying updated with the latest technologies and standards to provide cutting-edge solutions.
Conclusion
Safety in automation is non-negotiable, and certified integrators are essential to ensuring safety. Whether working with an Allen Bradley integrator or a Rockwell Automation integrator, businesses gain the peace of mind that their systems meet the highest safety standards. As automation continues to shape the future of industry, partnering with certified integrators remains a critical investment in both safety and success.
